Welded Sheet Metal Pin Hole Filler

Then the hole was welded using the stitch method.

Welded sheet metal pin hole filler.

After slicing the patches out with a cutoff wheel next came the bending hammer and dolly session until the patches matched the holes and fit snug and flush into the flanged seat. Body filler is a simple way to repair freshly cleaned holes. The kind of plug to use depends on how the thin metal is being used. A 5356 filler metal also works for 5052 materials specifically.

You might not have the money to pay an auto body shop to perform the repair or the tools to cut and weld a new patch panel in. Or less holes in steel aluminum fiberglass and plastic body panels while minimizing sanding damage and the amount of required surface preparation. Typical aluminum alloys for sheet fabrication are 3003 and 5052. Perhaps a simple rivet or sheet metal screw can be secured in the hole.

By filling in holes you stop rust in its tracks and ensure the metal lasts longer. To prevent burn through and warping don t whip or weave the torch. Holes larger than 1 4 need to be filled with metal. The eastwood no weld hole repair kit provides a quick weld free solution to plugging 2 inch dia.

I then used the templates to trace out the patch panels on some sheet metal. Best deal on goodyear air hose check this out https amzn to 3b5cjvy how to fix a hole without welding no warping. I used a piece of pvc pipe a vice mount miniature metal break and body hammer kit. Holes in thin metal can be filled with plugs.

How to repair rust pin holes without welding posted. A small magnet will help keep the filler metal in place while you weld. The more time the arc is in an area the hotter it. Whether you re dealing with a small piece of sheet metal or something valuable like a car you can fix it.

If the hole needs to contain a liquid a rubber washer can go on the sheet metal screw to render it water tight. You need to give a little extra time for the weld to cool before moving on to the next one as the weld area is so small. Filler metals for either of these would be 4043 or 4943. In this video matt goes over how to fill holes in a fender using a mig welder and a tig welder.

October 8 2018 by. Get a tig 200. Easy to do and really strong.