Welding Thin Sheet Metal With Stick Welder

Forget the larger 1 8 inch tungsten electrode and use a smaller one.

Welding thin sheet metal with stick welder.

Stick welding thin metal using 120 volt power beginner welding series. Unfortunately welders are not generally advertised for specific types of welding like sheet metal welding. Disclaimer due to factors beyond the. To weld sheet metal with solid wires use electrode positive ep or reverse polarity.

Everyone is different but those settings will get you in the right ballpark to weld sheet metal. A good heat setting for 1 8 6011 rods on thin material is about 80 90 amps. Just grab a piece of sheet metal to get the heat set correctly and go to town. As a rule when mig welding sheet metal never use a body filler metal that is thicker than the base metal.

Tig welding sheet metal. I discuss metal prep. For 3 32 7018 s it s about the same. Carbon steel and 18 ga.

Gas metal arc welding gmaw is an effective method for joining light gauge metals such as carbon steel and austenitic stainless steel. Sheet metal welding is no easy task but with a bit of practice on the right welder it can be mastered like any other type of welding. Don t attempt to weld thin materials like sheet metal with flux cored wires which put more heat into the base metal. It is recommended that a welder should use 023 or 024 inch wire for light gauge sheet metal work.

How to weld thin gauge steel similar to car body panel down to 8mm or 1 32 of an inch thick with arc or stick welder.