Welding Wire Size For Auto Body Sheet Metal

When the material is 18 gauge and thicker you may be able to use a 030 inch wire.

Welding wire size for auto body sheet metal.

For sheet metal i use ine welding wire and it is just as good as their flux cored wire if you want you can grab one here. For sheetmetal 024 wire is a good place to start. Here s a quick video on how to plug weld sheet metal using mig without blowing yourself a bigger hole than you started with. To weld mild steel choose an american welding society classification wire such as er70s 6 which has a weld puddle that wets out nicely.

Not only that we hope our reviews take the stress off getting the perfect auto body welding device for professional welders. This guide is to help the inexperienced handyman looking to avoid the high cost of labor find one of the best welders for auto body. Try going for a wire of 023 inches when welding sheet metal. There are many filler wire diameters available for mig welding.

Make sure to use an electrode wire that is thinner as it uses lesser heat and prevents blowing holes on to the sheet metal. It s recommended to use a 023 or 024 inch wire for most light gauge sheet metal work. Mig welding is the preferred method for most automotive bodywork and since sheet metal is the thinnest of metals a large expensive mig unit is usually not required. If you are welding mostly stock that is 1 8 or thicker you might want to use 030 or 035 wire.

In general the thicker the base metal you are using the larger the wire size. Laniakea spot weld cutter 3 8 inch dual sided circular cutter blade hss 1 4 drill bit spot weld cutting tool set for racecar auto body remove sheet metal tack welds 18 99 18. The majority of the sheet metal welding i ve done was with a 90 amp 110 volt welder.